Humanlikemachines

Ways to Lower Machine Repair and Maintenance Cost

In today’s aggressive economic environment, businesses are constantly looking for methods to lessen costs. Machine repair and maintenance costs are typically ignored as a potential source of savings, however, there are approaches that can be used which end in substantial savings during this sector. There are conventional strategies that businesses use many to avoid wasting and to save lots of lots of money on upkeep, yet they typically convince to be counterproductive within the top of the day. A variety of those strategies is letting machines run to the aim of failure, negotiating for lowered prices on spare parts and making use of cheaper parts and improving materials.

But simpler strategies are often employed that can make equipment repair effectively while lowering the cost such as the following.

Machine Repair: A Way to Save Money on Maintenance

Monitor Your Spending Patterns

Keeping an honest monitor on expenditure is among the first belongings you ought to do if you’d wish to save many. This permits you to determine what proportion you’re spending within the primary place. From that point, you will find techniques to cut costs.

Promote the Idea of Savings within the Workplace

Everybody within the department must be dedicated to saving more money. To encourage this, make employees feel an area of the tactic by requesting them to come up with ideas on how money is often saved.

Correct Chronic Mistakes Among Machines

If there happens to have systems that fail repeatedly, look for the ideal explanation for the matter instead of substituting it. With somewhat persistence, gifted engineers or maintenance employees could troubleshoot the fundamental problem and initiate corrective action which may be lower than purchasing new equipment. Preventative maintenance on a day to day also will lessen costs.

Invest in Professional Staff

Instead of constantly subcontracting maintenance job, hire trained staff which could repair the machine with no assistance from the surface. Hire people that have specialized expertise of the equipment and constantly teach them to troubleshoot issues.

Utilize A Failure Prevention Technology

Failure avoidance technology could help detect potential flaws in the machine and cause it to close-up automatically. This might inform staff of a haul then early action is often taken.

machine repair costs

Analytical Maintenance

This maintenance acts almost like failure prevention technology. because the word suggests, it foresees problems before they even happen. This includes the use of advanced technology that involves a thorough analysis of several aspects of the equipment. Any viable flaw or discrepancy with normal patterns are getting to be instantly detected.

Consultancy

Subcontracting can possibly be costly, but if the best company is chosen for a cheap cost, then this may economize within the top of the day. An honest service provider could troubleshoot difficulties early or provide simpler preventative measures.

With all of these, it only means that it is never impossible to reduce the cost of maintenance while being certain that the equipment is taken care of properly. This will allow you to make the most out of your machines as they deliver the best performance that is expected from them.

How to Prevent Microbial Growth in Your Silvan Tanks?

Silvan tanks are among those top-of-the-line fuel containment systems that are reputed for their unique characteristics. Manufacturers have them built with enhanced efficiency and safety features, however, these positive notes about them do not necessarily take away the fact that proper maintenance practices should be put into perspective to protect the liquid fuel it contains inside.  

Even if these occurrences seem to be limited, diesel fuel microbial contamination is likely to produce challenges and difficulties such as: 

  • plugged filters
  • reduced combustion efficiency
  • injector malfunctions
  • increased rates of corrosion
  • fuel flow problems

Microbial growth

Microbial growth in fuel tanks is caused by no other than fungus and bacteria. This kind of growth is likely to take place the moment that water has found its way to your liquid fuel storage tank and your diesel’s temperature is anywhere between 10C to 40C. 

Fungal spores and bacteria can be found everywhere, they can be found anywhere but have high concentrations in the soil. They can find their way to your fuel tank in various ways, such as through your fuel vent system. Another is through contamination during the refilling process. 

When water vapor inside your fuel tank condenses, this will eventually create a suitable condition for microbial growth to take place. Usually, microbial growth will occur at the water-fuel interface which is at the bottom part of the tank. The biomass production and microbial growth melding together will result in a dark slime.

It takes on the appearance of algae, others have asserted that it is comparable to a chocolate mousse. This sludge, when they accumulate and grew or spread on the bottom part of your storage tank, that means to say that the conditions are already severe, and thus necessitating immediate action.  

Prevention

fuel tanks and storage

If you want to prevent microbial growth in your fuel storage tank, the best, cheapest, and easiest way to do it is to limit the amount of water that can get into your tank. Initially, we suggest that you check or inspect your tank every month and see to it that the bottom parts don’t have water in them. You may decrease frequency gradually if you are certain no water is found. Twice a year, make it a habit or as part of your tank maintenance routine to have it checked for water presence.  

Most fuel tanks do have drain plugs, and they are usually located at the bottom part of it, too. Use this feature to regularly drain your tank. In the absence of drain plugs, you may come up with other mechanical means. Water leaking into your underground storage tanks must be prevented at all costs.  

Check your fuel tank vents and make a way to install a filter system on them. This measure will help prevent fungal and bacterial spores from finding a way to get inside your fuel containment system or tank. Maintenance, periodic tank cleaning, and inspection should be among the prioritized. 

We are not encouraging you to skimp on the above-suggested measures, but another option you can consider is the use of approved fuel preservative. Such products can provide substantial help in delaying or implementing some control on the buildup of microbial growth. As for the fuel treatment frequency, this aspect though will depend on how fast the growth (microbial) will go.  

What Important Questions You Need to Raise Before You Buy and Look for Drilling Rigs?

What exactly do you need to look for in drilling rigs before making a purchase? 

Are you among those who tend to acquire a drill rig just because it can cover the many different aspects of your business, or are you the one who tends to go for a drill rig that can work beyond the core scope of your business

Are you enthusiastically looking for a brand new technology in the drill rig space applicable to your business requirements or would you rather stick with what has been working for your company in the last 20 years or so?

Things to ponder upon when shopping for a drill rig: 

  • Ease of use
  • Level of safety
  • Reliability

The 3 factors given above complement each other. 

A piece of drilling equipment that is easy to use and reliably good increases its inherent safety, provided that you are using it within the recommended limits set by the manufacturer and that you operate your equipment properly and correctly.

Identifying the right rig to have for your business is no different from finding the right tool needed to execute any job. 

Anyone can conveniently install a drywall nail with a heavy sledgehammer, but up to what extent of risk can we take? The same scenario is applicable when you’re trying to smash cement using a heavy drywall hammer. Of course, the job can be accomplished, but the thing is how much time would it take you to? 

Below are some of the 3 important questions you need to answer if you have plans of investing in brand new equipment: 

  1. What kind of drilling project will require 85% of your business time?
  2. What type of geology are you likely to encounter at least more than 85% of the time?
  3. In what area of your business does 85% of your time take place?

For the first question, what is 85% of your business comprised of? 

The rig that is necessitated to perform 85% of your business is much more productive as opposed to a purchased rig that is primarily designed to cover specialty projects. True, a big rig can handle drilling every imaginable size hole, only that at what cost?

The next concern we have is the kind of geology that we are likely to come across, more often than others, at least 85% of the time? 

In high water table areas that come with consolidated and unconsolidated rock formations, mud rotary has been proven by many in the industry as highly productive. Low water table with dense formations or fractured zones is ideal for use in air rotary. 

If there is one downside to the use of smaller rigs, it has something to do with the capabilities of the air compressor. In hard rock formations, a downhole hammer is irreplaceable, there is so much truth in this most especially if you are going to drill through a few hundred feet of hard rock formation.  

And finally, what kind of location do the majority of your business, 85% of which take place? Do you find yourself working and drilling for urban areas, for housing development, or in the midst of vast fields? The ideal rig should be on and off location in as easy as quick as a snap. 

The bigger the scale of the job is, the more time is required to move the machine in and out. The bigger scale of the job is, the greater are the odds that there is going to be a road built for access. The best and the most appropriate time to look for the right drilling rigs to use for your business is after you’ve found answers to the above questions.