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How can water cut through a hard material

Water may appear so soft and delicate, but it is one of the strongest forces of nature. With a certain amount of pressure, along with unique tool, water can cut through almost anything with superior smoothness and precision. Machine shops, building companies, and other business use pressurized water to cut metal, stone, granite, marble, wood, plastic, stainless steel, and other materials. True enough that when you get water at a certain force or pressure, it can cut through almost anything. This technology is called waterjet cut. A waterjet cutting machine is used in many shops and factories for manufacturing, construction, and designing.

Waterjets are first used in the mining industry back in 1852 in California. However, they used low-pressure waterjets. High-pressure waterjets were not used for mining until 1960s. In the 1900s, people were already using steam and hot waterjets for cleaning. Waterjets as well as abrasivejets are used for cutting in 1980s.

 

Cutting Metal

Using water to cut through metal utilizes a very narrow nozzle with a jewel, usually sapphire. The pressurized stream of water passes through this tiny, jeweled nozzle at an ultra-high pressure. Many types of cutting methods and process are available on the market and each has its own advantages and disadvantages. Among these cutting methods, waterjet has the most benefits. Because waterjet uses only the power of water, it does not overheat and it never gets dull like other metal cutters.

Back in the day, one can only cut one piece of metal at a time using a saw or other metal cutting devices. This traditional cutting method is expensive, labor-intensive, and time-consuming. Today, we now have waterjet cutting technology that is controlled by computer, which is able to cut many different materials, both soft and hard. Waterjet cutting can be pure waterjet or abrasive waterjet cutting. The two types are basically the same, except for the fact that the abrasive waterjet uses an abrasive to speed up the cutting process.

 

Waterjet Cut

A waterjet is capable of cutting a pile of different materials that is up to four inches of thickness. This cutting method doesn’t use heat, it is odorless and dust-free. Waterjet can slice a material as thin as five thousandths of an inch. Furthermore, waterjet is a single cutting process, which is it extremely precise and smooth, saving production costs such as materials, labor and machinery.

Cutting is performed with the material being cut a little bit submerged in water, reducing noise and splash. With a pressure of the water as anywhere from 20,000 to 55,000 psi or pounds per square inch, and being forced through a tiny, jeweled orifice with a size of 0.010″ to 0.015″ in diameter, you could expect that water can cut through hard materials.

Where to buy: water jet for sale

 

Industrial Design Perth: Its Significance in Construction

This world has become so modern that we are not seeing so many developments in different industries. But in order for these things to happen, so many methodologies have been involved. It does not matter if it about the construction of a commercial or real estate. One thing is for sure, delivery methodologies were instrumental in all of them. This may include hard bid, negotiated price, construction management-at-risk, traditional management, design and build, and design-build bridging depending on the type of the project. There are also a lot of elements common in all building constructions, especially in finance, design, and legal considerations. But in terms of industrial design Perth, things have become a bit more complicated and the laws are stricter compared to residential constructions.

 

Things to Consider

It is very important for the architecture engineer to be extra careful while constructing an industrial design Perth. It is even necessary to work out for the design. Although the design is not only the main thing that should be considered, as financial and legal matters have the same level of importance for every architecture, but design interrelates and overlaps.

Architectural planning for a building is one of the most basic things that can never be kicked off and when this is done, it will not be possible to execute it until and unless it supports legal clauses and has a budget line.

For someone who governs the property, it is very important that any industrial design should fit into the legal framework. In this case, the architecture engineer should be aware of the regulations that are intended for commercial property. There are so many government regulations for using a property, as well as obligations that should be employed and made during the construction process. At the same time, the designer should adhere to building codes and zoning requirements. It is recommended as any project that fails to meet these requirements would not benefit the property owner.

 

Choosing the Right Builder

It is very important for property owners to choose the best and renowned builders who are well-versed with all the dos and don’ts of the industrial design. Each year, many projects of different sizes start up but so many of them fail. In most cases, they are not capable of meeting the desired results. For instance, cost over-runs, litigation, and structural collapse are some of the reasons. The cause of these things is the lack of knowledge in industrial design. This is why only people who have long years of experience in this field should be hired as they can make detailed plans and maintain their watchful oversight to be certain that they offer the desired results.

Always keep in mind that when it comes to industrial design, it should not only be structurally sound and right for the location, but it should be financially possible to build apart from being within all the legal boundaries. A design that exceeds the set amount for the budget is likely to end up in the scarce of finance before the project ends. Thus, the financial limitation should always be considered before designing the architecture of an industrial building.

 

Pool Tiles Installation: Preventing Them from Popping Off

Having a swimming pool can bring so much happiness to people and a great addition to every home. No doubt, this can be one of the best recreational and entertainment venue for events and parties. But, sometimes we would hear some problem that the tiles are popping off. Although this is actually common, if you want to repair or do pool tiles installation, below are some of the reasons why they pop-off and what you can do to minimize it from happening, as well as the proper way of choosing the right tiles.

 

Reasons why Your Tiles are Popping Off

Movement that is caused by the changes in weather is among the most common reasons why your pool tiles might be popping off. Since it’s a given that the weather may tend to warm up or cool down, the pool and surrounding area expand and naturally contract. Although there is a lot that you can do with the installation and foundation of the pool in order to minimize movement, one main reason for the popping off of the tiles is the type of mosaic sheets that is being used.

 

Assembling of Pool Tiles

There have been a lot of innovative changes when it comes to the assembling of pool mosaics in the last for years. This has helped reduce a lot of problems. The availability of dot-mounted mosaics has superseded mesh backed mosaics which is often used.

The mesh backed mosaics are small tiles that are glued to a mesh sheet. This also for quick and easy pool tiles installation. The glue that it used can hold the tiles onto the mesh. However, through time, it will have the tendency to break down, thus freeing the tiles from their backing. Just like the majority of adhesion that takes place on the mesh and not really on the tile itself, they start to pop-off.

On the other hand, the greater surface exposure from dot mounted technology provides an increased adhesion to the back of the tile and gives greater flexibility for a good tiler to be able to manipulate the joints to bed them well into the adhesive.

In addition, dot mounted glass mosaics could be tricky. This is why it is more recommended that you have someone with you who is qualified and has acquired enough experience as these types are often half the thickness of normal tiles. Upon the application of the tile adhesive to the rendered wall of the pool, the tile should be firmly pressed to the glue and then apply the grout.

Being able to choose the right type of tiles, materials for installation, and the right people to do the job are some secret in making sure that your pool tiles will not be popping off anytime soon.

 

Why Should You Invest in A CNC Plasma Cutter for Sale?

When you see a plasma cutter for sale, you may wonder if it would be worth to invest in it. Whatever you decide on, it would be worth to understand what a CNC plasma cutter is and what it can offer you. Basically, it comes with a lot of advantages such as the amount of precision and control that you will be getting over your workpiece. Also, if you are looking for a new machine, whether small or large for your workshop, choosing a CNC plasma cutting machine will bring you so many advantages. At the same time, you would be able to decide on which cutting system to buy. Whatever choice you make will be greatly dependent on various elements like CNC control and fume control system.

 

Advantages of CNC Plasma Cutting: CNC Control

The CNC control of your plasma cutting machine will guide the motion control of the system. This will also convert the program for cutting into an electrical instruction. This instruction will direct the cut speed and the direction of the plasma machine. The control of the cutter will be guiding the operation of the peripheral devices and the height control of the selected cutter.

 

Components of CNC Plasma Cutter

The moving parts will be the mechanical component of any CNC plasma cutter for sale. This includes the gantry, the torch carriage, and the Z axis. Such mechanical components are some of the main elements of the machine that carry out the physical work needed to produce the components. Moreover, the advantages of the plasma cutting in this case is that the parts would be able to work to a higher level of precision compared to other CNC machines.

 

More Advantages: Faster Cutting and Higher Productivity

There are no complex adjustments required when it comes to the process of CNC plasma cutting. In the past, the cutters were limited in use to large operations that can afford an expensive price tag. But with all the advances in new technology, faster cutting has been made possible, as well as higher productivity which is now available for smaller operations.

A plasma cutting machine is widely seen on machine shop floors across many countries, and often, in home workshops of people. With its capability to work in a fast manner and so much more precise compared to old machines. With all these, it is easy to see why plasma cutting has been so popular in the past few years.

So, if you are looking for a modest plasma cutter, then the good news is, you can find one that is affordable and will match your budget and requirements. With this, you would be able to cut a wide range of materials that may come in different thickness to high precision levels.

 

The Importance of Press Brake Repair and Maintenance

Hydraulic press brakes in this age offer a wide range of capacities and come with the most advanced options. While they are now more capable than before, press brake repair and maintenance are still necessary just like the older designs to make sure that they perform best. Doing such doesn’t need to be a big deal, especially that they often simple and quick. Below are some steps to apply that will help make a huge difference in the wear and tear of the system, lifespan of your press brake, and in its bending performance.

 

1. Take a Look Around

When performing a brake press repair and maintenance procedure, even the smallest details should not be missed. You can start by taking a look around you. Upon starting your shift, check the machine, just like how a captain checks the plane. Doing a visual inspection will let you see the issues and address them immediately before they become serious problems.

 

2. Take Precautions

The ram of your press brake should always be supported prior to doing any maintenance work. You can do this by placing the ram on two wooden blocks of equal sizes.

The electrical system need to be locked out in order to ensure that it cannot be engaged.

 

3. Check out the Hydraulic Circuit

The Hydraulic oil is a very important aspect. This is considered to be the lifeblood of the bending system. Thus, keeping it clean is a must. Also, filling the reservoir is highly critical. The oil level should also be checked periodically because when this becomes insufficient, it can cause erratic operation and may soon damage the hydraulic pump or even shorten the pump life.

 

4. Review your Mechanical Equipment

The mechanical components of a press brake contain: chain sprockets, piston bolts, and guides. All these should be checked twice a year, at a minimum.

The connection between the ram and pistons should be carefully and regularly checked. At the same time, all the bolts and screws should be checked if they have the right tightness. When they are loose, check by unscrewing them and replacing them when they are stretched. Moreover, modern press brakes need lubrication at a number of points.

 

5. Examine your Electrical Equipment

Make sure that all the electrical connections and switches in the main panel of your press brake are checked annually. When doing this to the electrical system, do not forget to turn off the main power switch first and then lock out of the system. But there are also some checks that can only be performed when the system is on. In this case, make sure that you take all the necessary safety precautions. Be careful when assembling or disassembling any part in the press. This should always be performed in clean environment.

READ MORE: Air Compressor Repair Guide

Just like with any machine, maintenance is a must. If you want a safe workplace where people can work comfortably without having to worry about their safety, then doing repair and maintenance on a regular basis can make this happen.

 

What is Seismic Drilling

What is Seismic Drilling?

Seismic drilling or shot hole drilling is the kind of drilling conducted as part of the seismic survey of a geologic information. In this survey, the team makes use of a series of controlled vibrations in order to generate a map of subsurface structures. With the help of this map, they would be able to identify where the deposits of usable materials can be found and how accessible they are to the drilling equipment. In addition, this seismic survey is of great importance in oil and gas exploration. This can also be utilized by researchers when mapping geologic formations for scientific purposes.

Equipment Used

In seismic drilling, a specially designed rig is used by companies to dig a hole to the desired depth. Water and air drills are available for such purpose. These two are often mounted on sledges or mobile platforms. This gives the team the chance to move the drill between locations- a critical factor in large surveys. The time it requires to set up a drilling platform and to stabilize it can considerably add to the overall time that is needed for the survey. Given this situation, the team uses mobile drills whenever possible.

The Process

When sinking a hole is done, the team proceeds to mounting the explosives inside. The explosives will cause underground vibration. With the help of seismic equipment, they will follow the movement and reflection of the vibrations. With such information, they would be able to construct a map of underground features and formations. The team for seismic drilling may include, explosive experts, geologists, and other personnel who have undergone training in seismic surveys.

Secure a Permit

A permit is often required in such kind of drilling. This is because such process can be disruptive and can even cause problems for animals, plants, or residents in the area. Applicants for the permit need to describe the area that the want to work in and the things they will be doing there. While the members are on site, they should follow a set of company protocols to make the site safe. They should also control waste material to ensure that the site is clean and orderly.

When the acquired information is viable, the team would be able to pinpoint locations to drill wells. The company may also sink some test wells in order to confirm the findings before starting a full-scale production on site. The investigation and exploration can cost a lot of money, more so when companies consider that not all target site would be able to yield usable deposits. There are some sites that may not have any useful material. On the other hand, there are some deposits that are visible on seismic survey but are unreachable because of the depth and configuration.

What to Remember When Using CNC Plasma Cutters

 

If you have a CNC plasma cutter in your facility, you exactly know how important such an equipment is to your productivity and efficiency. But did you know that there are things that are important to ensuring that your cutter can keep consistently providing those two things for your processes? Here are some of the most essential pointers that beginner facility managers should remember when working with these types of plasma cutters.

 

Schedule routine servicing

As with any other machine, metal fabrication cutters should be serviced regularly to make sure that they stay in optimal condition. The rate of frequency varies from facility to facility, depending on factors such as intensity of use, work cycles, and others. But what is constant across all types of facilities is that servicing should follow a strict schedule that anticipates damage and arrests it before it crops up. Similarly, it should be done in a clean and safe environment, by skilled professionals or team members.

 

Establish a comprehensive preventive maintenance programme

An overall maintenance plan should also be present, apart from routine servicing. And this approach should be comprehensive, taking into careful consideration every factor that can affect your CNC plasma cutter. The number of hours of operation of particular components, for example, should be carefully logged. This will help your facility plan for the eventual replacement, and do it in a way that does not delay production or negatively affect operations. Your programme should also be very detailed, with set dates and specific assignees.

 

Choose good help

If you are not sure about your in-house team being able to properly take care of servicing and maintenance for your plasma cutters, it is best to delegate them to experienced experts such as Metal Form Group. This will not only free up your staff and enable them to focus on processes that are integral to your workplace, it will also ensure that your equipment are handled properly.

 

Working with a contractor will also give your facility the necessary information that you may need so that you can harness your plasma cutters to their full use. If there are safety risks that you and your team are not aware of, or if there are any measures currently deployed that limits and comprises efficiency in your workplace, your contractor will also be able to raise them and educate you about them. And if you have questions and concerns, you can relay them to your contractor for additional guidance.

 

Preparatory Things to Do Before Choosing a Waterjet Cutter Manufacturer

waterjet machine cutting tool

waterjet machine cutting tool

Investing in a waterjet cutter is one of the most rewarding decisions for many facilities. Such an equipment is known to facilitate the generation of quality results for a wide range of applications, across several types of industries. If you are thinking of doing the same, you already know that you have a lot of advantages to look forward to. But if you want to make sure that you make the most out of the purchase, here are some of the things that you should remember to do before you go poring through catalogues.

Read morePreparatory Things to Do Before Choosing a Waterjet Cutter Manufacturer

Top Three Things to Consider in Choosing Security Camera Systems this Holiday

The_grinch christmas burglar

Security camera systems have proven their worth in the protection of properties many times, which is why they remain to be among the most important equipment for any owner that intends to have complete peace of mind. If you are in the market for one and you would like to make sure that you are getting top value for them, consider these three things.

Read moreTop Three Things to Consider in Choosing Security Camera Systems this Holiday

How Machinery Maintenance Contributes to Cost Efficiency

machinery maintenance

Machinery maintenance is a vital part of any programme that is aimed at ensuring the operational efficiency of industrial equipment. This is why it is a top consideration for any facility that wants to ensure quality and productivity in their operations. However, there are still some establishments that do not give it the priority that it is due, and as a result, they miss out on these advantages and also on one of the most critical goals of a well-functioning facility: cost efficiency.

Read moreHow Machinery Maintenance Contributes to Cost Efficiency